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Analysis of system load

The reconstruction design scheme (determination of the host configuration capacity) is based on the analysis of the actual load proportion

Cooling capacity Operating proportion of load (No. 1 chiller plant room + No. 2 chiller plant room)

Chiller selection and matching
> focus on host part load efficiency, to ensure efficient operation
900RT Variable frequency centrifugal chiller (chilled water 10/16℃)
负荷率
load rate
冷却水温度 Cooling water temperature
32 31 30 28 26 24 22 20
100% 6.666 6.897 7.156 7.735 8.365 9.055 9.817 10.62
90% 6.699 7.025 7.354 8.023 8.764 9.568 10.47 11.46
80% 6.671 7.012 7.431 8.231 9.07 10.01 11.07 12.29
70% 6.531 6.953 7.403 8.278 9.343 10.42 11.67 13.02
60% 6.245 6.639 7.172 8.176 9.414 10.66 11.97 13.43
50% 5.899 6.904 6.77 7.799 9.158 10.53 11.96 13.51
40% 5.201 5.608 6.069 7.062 8.334 9.683 11.07 12.91
30% 4.61 4.99 5.384 6.308 7.472 8.703 9.94 11.38
20% 3.82 4.109 4.46 5.167 6.046 7.05 7.957 8.941
10% 2.156 2.329 2.509 2.882 3.377 3.939 4.627 5.292
900RT fixed-frequency centrifugal chiller (chilled water 10/16℃)
负荷率
load rate
冷却水温度 Cooling water temperature
32 31 30 28 26 24 22 20
100% 6.477 6.638 6.799 7.135 7.459 7.753 8.051 8.346
90% 6.405 6.574 6.735 7.092 7.414 7.695 8.009 8.316
80% 6.287 6.45 6.68 7.013 7.324 7.613 7.914 8.318
70% 6.102 6.271 6.459 6.798 7.182 7.479 7.825 8.217
60% 5.853 6.018 6.252 6.573 6.932 7.306 7.61 8.021
50% 5.607 5.756 5.925 6.224 6.565 6.889 7.26 7.585
40% 5.159 5.281 5.428 5.69 5.969 6.317 6.604 6.986
30% 4.46 4.581 4.687 4.86 5.111 5.342 5.634 5.805
20% 3.505 3.598 3.691 3.83 3.978 4.096 4.171 4.326
10% 1.948 2.006 2.041 2.076 2.103 2.126 2.147 2.356
Operating condition of two different chiller plant (Variable frequency and fixed frequency)
Pump capacity optimization
Confirmation of pump capacity (flow, head, power, etc.) and cooling tower capacity
Cooling tower optimization

> Choose the tower with a stronger heat dissipation capacity if space allows.

> The selection increases the size of the tower body,reduces the wind speed on the windward side,and appropriately increases the heat transfer area of the packing.

> Pay attention to variable water characteristics: It is required that the water distribution should be even within the range of variable flow.

> Energy saving in actual operation: all fans of the cooling tower are controlled by frequency conversion, which is automatically realized by group control.

Seleciton parameter:31/36℃ or 30.5/35.5℃,Tws=28℃。

Seleciton parameter: 31/36℃ or 30.5/35.5℃,Tws=28℃。

System pipe network resistance optimization

Low resistance optimization of water system pipe network

Principle: The use of pipe network low resistance design, the use of low resistance pipelines and low resistance valves, reduce the pump head, reduce energy consumption:

■ Water pump inlet, low resistance Angle through automatic backwash filter instead of Y filter.

■ Water Pump outlet, low resistance eccentric spherical check valve, design flow launching resistance ≤5kpa.

■ Low resistance pipe fittings: water tee, water elbow, 45° elbow instead of 90° elbow. See the figure below.

■ Cancel the water separator and collector.

■ Appropriately improve the pump foundation, and reasonably adjust the inlet and outlet pipe of the pump and the main engine to the inclined nozzle mode (or even the straight pipe mode) to reduce the resistance.

■ Precise hydraulic calculation of pipeline, precise selection of head.

■ The main equipment room uses BIM drawing to guide on-site construction and reduce construction errors.

■ Technical control of the main equipment and accessories in the machine room.

■ To ensure the reliability of later operating data, the sensor installation position must be considered comprehensively.

BIM optimization

> Use BIM drawing to reflect the actual pipeline and reduce the irrationality of pipeline crossing and routing in drawing

> Avoid the human error in the construction process, and realize the whole process supervision and control of energy saving project

Optimization of automatic control system

· Intelligent group control system diagram, group control schematic diagram, point bitmap;

· Sensor installation diagram, system equipment list;

· Intelligent technical specifications, technical parameters of the hardware equipment of the group control system.

The efficient intelligent group control system is an intelligent system integration that monitors and controls the refrigeration host, cooling tower, freezing water pump, cooling water pump, electric valve and other mechanical and electrical equipment as well as the chilled water system and cooling water system in the entire refrigeration room system. It is a relatively independent subsystem at the BA management level.

· Automatic control, reduce human error;

· When the end load and outdoor weather conditions change, the system puts in the matching number of equipment and sets the appropriate operating parameters to make the system run efficiently;

Determine the EER value of the retrofit energy efficiency target
Less than 3.91 before the transformation, can reach 5.02 after the transformation.
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